Rogers Foam Corporation

Customers and industries served

Rogers Foam serves a wide range of customers and end markets, including:

• Medical devices and healthcare products
• Automotive and transportation, including hybrid and electric vehicle components
• Consumer goods
• Industrial and packaging applications
• Furniture, bedding and cushioning
• Other specialty markets that require engineered foam components and assemblies.

Experience and scale

• Founded in 1947 as a fabricator of latex foam for cushioning applications.
• Over seventy years of continuous operation, with a strong heritage in New England manufacturing.
• One of the largest U.S.-based foam fabricators, with a manufacturing footprint across North America, including plants in the United States and Mexico.
• Engineering team with decades of combined experience in foam materials and fabrication.
• Ability to design and build custom machinery, provide performance and quality testing, and support customers from concept through production.

Subsidiaries and affiliated brands

Rogers Foam has broadened its geographic footprint and application expertise through subsidiaries, including:

• Amcon Foam
• Vahala Foam
• Capitol Foam
• Cutters Foam

These operations expand Rogers Foam's capabilities and presence across North America and selected international markets.

• Polyurethane foam injection molding
• Water jet cutting
• High-speed die cutting
• Horizontal and vertical contour cutting
• Convoluting and other surface modification techniques
• Spray and waterfall coating
• Various laminating and gluing processes
• Thermoforming
• RF welding
• Custom combinations of foams, fabrics, adhesives and other flexible materials.

Contract manufacturing

• Fabrication of parts using customer-supplied or Rogers-sourced materials
• Assembly services
• Final pack-out for retail-ready products
• Contract manufacturing at plants across the U.S. and Mexico.

Design and engineering support

• Guidance on material selection and dimensional design
• Rapid prototyping through an in-house machine shop
• Design and build of custom aluminum and steel molds
• Design and build of manual fixtures and PLC-controlled, semi-automated production lines
• Use of tools such as SolidWorks modeling and Mastercam toolpaths, with support for Catia and AutoCAD file formats.

Global logistics and supply chain

• Ground, air and ocean shipping to domestic and international destinations
• Partnerships with logistics providers and customers worldwide
• Consignment inventory programs and partner-warehouse stocking
• Barcoding and traceability to meet demanding OEM specifications.

For detailed process capabilities or feasibility for a specific project, customers should contact Rogers Foam.

• ISO 9001 and ISO 14001 certifications at corporate and selected facilities
• ISO 13485 certifications for medical manufacturing facilities
• IATF 16949 certifications for automotive manufacturing facilities
• FDA registrations for multiple U.S. and Mexico plants as an owner/operator
• ITAR/EAR registrations for U.S. locations
• Federal Government System for Award Management (SAM) registration
• CAGE codes and DUNS numbers for specific facilities.

Customers who require confirmation of a particular plant's certification or registration should request the latest copy of that facility's certificates.

Environmental disclosures

Rogers Foam publishes greenhouse gas emissions disclosures, including Scope 1 and Scope 2 CO2e metrics for recent years.

Locations and footprint

• Corporate headquarters: 20 Vernon Street, Somerville, MA 02145, USA.
• Rogers Foam operates manufacturing plants and facilities in multiple U.S. states, including locations such as Massachusetts, Pennsylvania, Kentucky, New Mexico and Michigan, as well as facilities in Mexico and other international locations.
• Rogers Foam has expanded its capabilities through subsidiaries such as Amcon Foam, Vahala Foam, Capitol Foam and Cutters Foam.

For the most current list of plants, addresses and certifications, customers should contact Rogers Foam directly.

Contact details

• Corporate phone: (617) 623-3010
• Email: info@rogersfoam.com
• Mailing address: Rogers Foam Corporation, 20 Vernon Street, Somerville, MA 02145, USA.

For project inquiries or quotations, customers can also use the contact and request-a-quote options on the Rogers Foam website.

• Polyurethane foams
• Polyethylene and cross-linked polyethylene foams
• Polypropylene foams
• Foam rubber such as EPDM
• Technical urethane foams, including low-perm sealing foams
• Reticulated "filter" foams
• Felted and specialty foams
• Fabrics, adhesives and other flexible materials used in combination with foams.

Example applications

Rogers Foam fabricates parts for diverse applications, such as:

• Filtration and fluid management components
• Acoustic and sound-insulating parts
• Thermal management components, heat shields and battery pads
• Bedding, pillows and cushioning components
• Sealing, gasketing and environmental barrier components
• Packaging, protection and impact-absorbing components
• Custom foam shapes and assemblies for OEM products.

Markets and use cases

These materials and components are used in markets including medical, automotive, consumer products, industrial equipment, packaging, furniture and bedding, and other specialty applications that benefit from engineered foam solutions.

For specific material recommendations, performance requirements or application feasibility, customers should contact Rogers Foam directly.

Ask anyway — the agent will say plainly that it is not published rather than guess.