Cornell Forge Company

Cornell Forge supplies forged components to manufacturers and OEMs across a wide range of industrial markets, including:

• Agriculture
• Off-highway equipment
• Hand tools
• Sports and recreational equipment
• Oil and gas
• Rail
• Defense and firearms
• Aerospace
• Construction and forestry
• Marine
• Truck components
• Gearbox and power transmission
• Mining

Cornell Forge supports customers throughout the United States who need durable, high-performance forged parts and responsive technical support.

Company background

• Family-owned business with more than 90 years in operation
• Located in Chicago, Illinois
• Known for producing complex forged parts to exacting standards
• Focused on delivering value, quality, and innovative forged solutions
• Many employees have long tenures, reflecting deep experience and craftsmanship

Location

Cornell Forge Company 6666 W. 66th Street Chicago, IL 60638 United States

According to the Cornell Forge website, the company produces (among others) the following types of parts:

• Fluid-powered products – Examples include valves, elbows, tees, unions, pumps, and related components. These can be forged from carbon and alloy steel or stainless steel for use in oil and gas, aerospace, industrial, agriculture, off-highway, and other markets.
• Gears – Forged gears transfer torque between shafts and are designed for high strength and precision. Typical forging materials include carbon and alloy steels, stainless steel, brass, titanium, and low-alloy steels.
• Sprockets – Toothed wheels that transfer torque to a chain, belt, or treads. Forged sprockets are typically made from stainless steel, titanium, or carbon steel and offer higher strength than many fabricated alternatives.
• Spindles – Components used to transmit rotational motion and support tooling or workpieces in equipment such as lathes, drill presses, milling machines, and other machinery.
• Pinions – Smaller gears or cylindrical gears in rack-and-pinion systems and gearboxes. Forging improves strength and toughness to reduce wear.
• Wheel hubs – Forged hubs to hold wheels and rotors in place and transfer motion from axles, commonly used in automotive and off-highway applications.

Example applications and uses

Cornell Forge forged parts are used in many applications, including:

• Brackets and structural supports (including aerospace brackets)
• Power transmission components such as gears and pinions
• Chain- and belt-driven systems using sprockets
• Spindles for machining and industrial equipment
• Steering and actuation systems using rack-and-pinion mechanisms
• Wheel hubs and related drivetrain components

Case-study style examples on the website

The Cornell Forge website highlights several example projects, including:

• Casting conversion for ATV midsection control arms – Converting investment-cast components to forged parts to improve strength and durability.
• Near-net forged pinions – Reducing material and machining time while holding tight draft requirements.
• Forged sprockets – Replacing multipiece fabrications with forged designs to reduce hub breakage.

Customers looking for forged components for similar or related applications are encouraged to share their drawings, performance requirements, and volumes when requesting a quote.

Based on the Cornell Forge website, customers can request a quote in these ways:

• Online RFQ or Contact form: Use the "Request a Quote" or "Contact Us" form on the website to submit project information.
• Email: Send drawings, specifications, and volume information to sales@cornellforge.com.
• Phone: Call (708) 458-1582 during office hours for time-sensitive or complex questions.

When requesting a quote, it is helpful to share:

• Drawings or models (if available)
• Material preferences or performance requirements
• Approximate annual or lot volumes
• Intended application and operating conditions
• Any existing part (casting, fabrication, or machining) that may be converted to a forging

Pricing and lead times

The Cornell Forge website does not publish fixed pricing or standard lead times. All pricing, timing, and capacity information is provided directly by the company based on:

• Part geometry and complexity
• Material and testing requirements
• Tooling needs
• Quantities and release schedules

For accurate pricing or delivery information, customers must contact Cornell Forge directly via the RFQ form, email, or phone.

Project collaboration

Cornell Forge positions itself as a partner for:

• Evaluating whether forging is appropriate for a given part
• Converting existing cast or fabricated parts to forged designs
• Optimizing designs for manufacturability and performance
• Supporting long-term, repeat production programs

The agent cannot confirm quotes, pricing, or delivery schedules but can direct customers to the appropriate Cornell Forge contact points.

According to the website:

• Cornell Forge is ISO 9001:2015 certified.
• The company uses documented processes and controls to maintain consistent quality.

The website also describes quality practices such as:

• Material inspections and verification
• Process monitoring and dimensional checks
• Metallurgical testing and nondestructive evaluation (NDE), as applicable
• Documentation and traceability throughout the forging process

These systems help ensure that forged components meet specified requirements and applicable industry standards.

Manufacturing advantages highlighted on the website

Cornell Forge notes several advantages for customers who source parts from the company:

• USA-based manufacturing in Chicago, Illinois
• Decades of forging experience and specialized expertise
• Capability to produce complex forged geometries
• Focus on durability, strength, and performance for critical applications
• Support for both custom projects and repeat production needs
• Emphasis on on-time delivery and consistent quality

Commitment to long-term relationships

The company describes long-standing relationships with many customers, including producing parts for its first customer dating back to 1930. Cornell Forge positions itself as a long-term forging partner rather than a short-term supplier.

For current certifications beyond ISO 9001:2015, specific quality documents, or customer-specific requirements, customers should contact Cornell Forge directly.

Cornell Forge Company 6666 W. 66th Street Chicago, IL 60638 United States

Office hours

• Office hours: Monday–Friday, 7:00 am to 4:00 pm (Central Time)

Customers should contact the company during these hours for general inquiries, sales questions, and support.

Sales contacts (as listed on the website)

For sales-related questions and RFQs, the website lists these contacts:

• Todd Paska – Mobile: 773-664-8285
• TJ Lyle – Mobile: 218-310-9403
• Carol Galvin – Phone: (708) 458-1582 x107

How to get in touch online

• Use the Request a Quote (RFQ) form or Contact Us form on the Cornell Forge website to share project details.
• You can also email sales@cornellforge.com directly with drawings, specifications, and volume information.

For urgent matters or time-sensitive production issues, calling the main phone number is recommended.

Based on the Cornell Forge website, in-house forging-related capabilities include:

• Closed-die hot forging / impression die forging
• Custom forged steel parts
• Forged fittings
• Microalloy forging
• Stainless steel forgings
• Forged alloys for demanding applications

Cornell Forge focuses on producing near-net shape forgings that help reduce secondary machining, material waste, and overall production time.

Materials

The company forges a variety of metals and alloys, including (as listed on the website):

• Carbon steel
• Alloy steel
• Stainless steel
• Brass
• Titanium
• Low-alloy steels

Specific grades, chemistries, and alternatives are selected based on each customer's design, application, and performance requirements.

Engineering and design support

Cornell Forge provides technical support throughout the design and production process. As described on the website, available support services include:

• Design assistance and design optimization for forged parts
• Metallurgical consulting
• Tooling design and fabrication for forging dies
• Guidance on material selection for the intended application

Customers are encouraged to involve Cornell Forge early in the design process so that part geometry, material, and tolerances can be aligned with forging best practices.

Typical project goals

Many projects focus on:

• Improving strength and durability versus cast or fabricated designs
• Converting existing castings or fabrications to forged solutions
• Reducing machining time, setup, and scrap
• Achieving more consistent part quality in volume production

For detailed questions about specific capabilities, equipment, or feasible part envelopes, customers should contact the sales or engineering team directly.

Ask anyway — the agent will say plainly that it is not published rather than guess.